Kiln Firing Basics

Why You Should Always Keep a Spare Thermocouple on Hand

Avoid firing delays and ensure accurate temperature readings by keeping a spare thermocouple ready for your kiln.

Kiln
Greenhouse
Bartlett
Tips & Tricks
By
Bartlett Instrument Team
on
November 18, 2016
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What is a Thermocouple?

A thermocouple is a vital component of your kiln that measures the temperature inside the chamber. It ensures your kiln operates at the correct temperature for optimal firing results. However, thermocouples are prone to wear and tear due to the extreme conditions they endure during firings.

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Why Do Thermocouples Fail?

Thermocouples can fail for several reasons:

• Oxidation: Prolonged exposure to high temperatures can cause the thermocouple to oxidize, reducing its accuracy.
• Physical Damage: Accidental bumps, bending, or contact with kiln shelves can damage the thermocouple.
• Wear and Tear: Frequent use can lead to gradual deterioration, especially in kilns that fire at high temperatures or use corrosive materials.

The Importance of Keeping a Spare Thermocouple

When a thermocouple fails, your kiln may display errors such as FAIL or TC FAIL, and firing will be interrupted. Without a spare thermocouple, you may face delays in your firing schedule, which can be especially problematic during busy times like the holiday season or school projects.

By keeping a spare thermocouple on hand, you can:

• Minimize Downtime: Quickly replace a failed thermocouple and resume firing without waiting for a replacement to arrive.
• Ensure Accurate Readings: Swap out worn thermocouples to maintain precise temperature control and consistent firing results.
• Avoid Project Delays: Prevent disruptions to your workflow, especially during critical production periods.

How to Replace a Thermocouple

Replacing a thermocouple is a straightforward process:

  1. Turn Off the Kiln: Ensure the kiln is completely powered down and cool before starting.
  2. Locate the Thermocouple: Find the thermocouple inside the kiln chamber.
  3. Remove the Old Thermocouple: Unscrew or detach the old thermocouple from its mounting.
  4. Install the New Thermocouple: Secure the new thermocouple in place, ensuring it is properly connected to the controller.
  5. Test the Kiln: Power the kiln back on and run a test firing to ensure the new thermocouple is functioning correctly.

Related Article: Troubleshooting FAIL Messages

If your kiln displays a FAIL or TC FAIL error, it’s often a sign of thermocouple failure. Learn how to diagnose and resolve this issue with our FAIL Message Troubleshooting Guide.

Be Prepared for the Unexpected

Don’t let a failed thermocouple disrupt your firing schedule. Keeping a spare thermocouple on hand is a simple and cost-effective way to ensure your kiln is always ready to go. For more information on thermocouple, visit our guides on thermocouple offsets, identification, or maintenance.

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